Robot Safety View - R1

This is a warning, not a safety certification. The test uses the TCP of the taught points and the straight lines of linear motions with a tool radius margin. The robot arm, the tool geometry, braking distances, signal dependent activation of the zones and the real cell are not evaluated. The result does not replace the validation of the safety configuration (acceptance protocol). The safety files of the controller are only read.

2026-10-31 16:02

Top view

Side view

Summary

ItemValue
RobotR1
ControllerABB
Zones7
Programs3
Motions198
Points evaluated50
Points not evaluated148
Workspace X [mm]-1250 .. 2402
Workspace Y [mm]-2308 .. 295
Workspace Z [mm]-1398 .. 3159
Near border [mm]1000
Tool radius [mm]0
Violations0
Near the border12
NoteABB SafeMove: tool geometry and upper arm capsules are shown in the data only - the test uses the TCP with the tool radius margin
NoteABB: positions are evaluated only for targets in wobj0 (robot base) and moved to WORLD with the Baseframe of the safety configuration
Notepoint not evaluated: jt_R1_Home1 is not declared in this module or its value is not a literal
Notepoint not evaluated: jt_R1_Home2 is not declared in this module or its value is not a literal
Notepoint not evaluated: jt_R1_Home4 is not declared in this module or its value is not a literal
Notepoint not evaluated: pal_p_LastPart4 is not declared in this module or its value is not a literal
Notepoint not evaluated: work object pal_wobj_Palette001 (only wobj0 is evaluated)
Notepoint not evaluated: work object pal_wobj_Palette002 (only wobj0 is evaluated)
Notepoint not evaluated: work object pal_wobj_Palette003 (only wobj0 is evaluated)
Notepoint not evaluated: work object pal_wobj_Palette004 (only wobj0 is evaluated)
Notepoint not evaluated: work object wobj_020FX001 (only wobj0 is evaluated)
Notepoint not evaluated: work object wobj_020TD001 (only wobj0 is evaluated)
Notepoint not evaluated: work object wobj_020td001 (only wobj0 is evaluated)
Notepoint not evaluated: work object wobj_Grp_FZ0_G20 (only wobj0 is evaluated)
WarningThis is a warning, not a safety certification. The test uses the TCP of the taught points and the straight lines of linear motions with a tool radius margin. The robot arm, the tool geometry, braking distances, signal dependent activation of the zones and the real cell are not evaluated. The result does not replace the validation of the safety configuration (acceptance protocol). The safety files of the controller are only read.

Zones

No.NameTypeShapeZ min [mm]Z max [mm]FrameActivationStopModelsMin margin [mm]ViolationsNearStatus
1Zone 1forbiddenpolygon-19004600WORLDinput fdi_Rel_Zone_01Category1Stoptool + robot (includeRobot)123900evaluated
2Zone 2forbiddenpolygon-19004600WORLDPermanentNoStoptool + robot (includeRobot)information only
3Zone 3forbiddenpolygon18004600WORLDinput fdi_Rel_Zone_02Category1Stoptool + robot (includeRobot)75802evaluated
4Zone 4forbiddenpolygon18004600WORLDPermanentNoStoptool + robot (includeRobot)information only
5Zone 5forbiddenpolygon31004600WORLDinput fdi_Rel_Zone_03Category1Stoptool + robot (includeRobot)119400evaluated
6Zone 6forbiddenpolygon31004600WORLDPermanentNoStoptool + robot (includeRobot)information only
31Zone 31allowedpolygon-19004600WORLDPermanentCategory1Stoptool + robot (includeRobot)502010evaluated

Findings

LevelZoneZone nameKindMargin [mm]ProgramPointLineX [mm]Y [mm]Z [mm]Zone switched by signal
near31Zone 31point502R1_program.mod[literal, line 296]2961077-420-1398no
near31Zone 31point502R1_program.mod[literal, line 367]3671077-420-1398no
near31Zone 31point540R1_program.modlaser_pos970-1250-2308710no
near31Zone 31point586R1_program.mod[literal, line 968]968-1232-2264708no
near31Zone 31point620R1_program.mod[literal, line 975]975-1219-2232707no
near31Zone 31point660R1_program.mod[literal, line 682]682929-2118813no
near31Zone 31point690R1_program.mod[literal, line 690]690909-2093676no
near31Zone 31point752R1_program.modlaser_check977-1215-2076490no
near3Zone 3point758R1_program.mod[literal, line 985]985-600-17651458yes
near31Zone 31point784R1_program.modSichtposition684639-2075650no
near3Zone 3point790R1_program.mod[literal, line 983]983-497-18081655yes
near31Zone 31point803R1_program.mod[literal, line 967]967-1052-2123701no